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Flexible Packaging

With more than 60 years' experience in the sector, we offer the market a high level of technological innovation and a specialised and localised technical service.

Flexo

HIGH VOLUMES, LARGE FORMATS

Colours8 / 10
Maximum repeat53.1 in
Speed2000 ft/min
Colours8 / 10
Maximum repeat1350 mm
Speed600 m/min

Flexo

TOP PRINTING SPEED EASIER THAN EVER

Colours10
Maximum repeat33.4 in
Speed2000 ft/min
Colours10
Maximum repeat850 mm
Speed600 m/min

Flexo

TO WORK IN A BIG WAY

Colours8 / 10
Maximum repeat1160 mm
Speed500 m/min
Colours8 / 10
Maximum repeat1160 mm
Speed500 m/min

Flexo

Comexi F2 Origin

Colours8
Maximum repeat31.5 in
Speed1312 ft/min
Colours8
Maximum repeat800 mm
Speed 400 m/min

Flexo

MAXIMUM VERSATILITY

Colours8
Maximum repeat31.5 in
Speed1312 ft/min
Colours8
Maximum repeat800 mm
Speed 400 m/min

Flexo

THE MOST EFFICIENT SOLUTION
FOR VERY SHORT RUNS

Colours8
Maximum repeat23.6 in
Speed984 ft/min
Colours8
Maximum repeat600 mm
Speed350 m/min

Offset

A STEP AHEAD IN SUSTAINABILITY AND QUALITY

Colours8 (7 offset EB + 1 Flexo EB)
Maximum repeat36.6 in
Speed984 ft/min
Colours8 (7 offset EB + 1 Flexo EB)
Maximum repeat930 mm
Speed300 m/min

Digital

THE DIGITAL PRESS FOR VARIABLE CODES

SpeedUp to 220 m/min – Grade B
SpeedUp to 220 m/min – Grade B

Laminator

YOUR FIRST SOLVENTLESS LAMINATOR

Type of adhesiveSolventless
Speed1312 / 1476.3 ft/min
Web width52.4 in
Type of adhesiveSolventless
Speed400 / 450 m/min
Web width1330 mm

Laminator

SOLVENTLESS LAMINATION
TAKEN TO THE MAXIMUM EXPRESSION

Type of adhesiveSolventless
Speed1312 / 1476.3 ft/min
Web width52.4 in
Type of adhesiveSolvent Less
Speed500 m/min
Web width1330 mm

Laminator

DESIGNED TO MEET YOUR NEEDS

Type of adhesiveSolvent-Based / Solventless / Water-Based / UV
Speed1476.4 ft/min
Web width36.6 / 52.4 / 60.2 in
Type of adhesiveSolvent Based / Solventless / Water-Based / UV
Speed450 m/min
Web width930 / 1330 / 1530 mm

Laminator

PUSHING THE LIMITS OF PRODUCTIVITY

Type of adhesiveSolvent-Based / Solventless / Water-Based
Speed1476.4 ft/min
Web width36.6 / 52.4 / 60.2 in
Type of adhesiveSolvent-Based / Solventless / Water-Based
Speed450 m/min
Web width930 / 1330 / 1530 mm

Coating

COATING LINES

Max. web width110.2 in
Coating typesSolvent-Based / Solventless / Water-Based / UV / EB
Speed up to1968,5 ft/min
Max. web width2800 mm
Coating typesSolvent-Based / Solventless / Water-Based / UV / EB
Speed up to600 m/min

Slitting

THE PERFECT FIT FOR AUTOMATION AND LASER

SpeedRewinding system
V61968.5 ft/minTurret
V82624.7 ft/minTurret
SpeedRewinding system
V6600 m/minTurret
V8800 m/minTurret

Slitting

THE REVOLUTION OF VERSATILITY

SpeedRewinding system
V61968.5 ft/minDuplex
V82624.7 ft/minDuplex
V103280.8 ft/min (33.4 in)
2624.7 ft/min (39.3 in)
Duplex
SpeedRewinding system
V6600 m/minDuplex
V8800 m/minDuplex
V101000 m/min (850mm)
800 m/min (1000mm)
Duplex

Slitting

DOUBLE PRODUCTIVITY THE SIMPLE WAY

Speed 1640.4 ft/min
Parent roll diameter & weight39.3 in (1T)
Rewinding systemTurret
Speed 500 m/min
Parent roll diameter & weight1000 mm (1T)
Rewinding systemTurret

Slitting

SIMPLICITY WITHOUT COMPROMISING QUALITY

Speed 1640.4 ft/min
Parent roll diameter & weight24.0 in (1T)
Rewinding systemDuplex
Speed 500 m/min
Parent roll diameter & weight1000 mm (1T)
Rewinding systemDuplex

Slitting

THE SLITTER FOR JUMBO REELS

Speed 1968.5 ft/min
Parent roll diameter & weight51.1 (2T) / 59.0 (3T) in
Rewinding systemMonoshaft
Speed 600 m/min
Parent roll diameter & weight1300 (2T) / 1500 (3T) mm
Rewinding systemMonoshaft

Slitting

FOR HIGH PRODUCTIVITY IN BIG REELS

Speed 1968.5 ft/min
Parent roll diameter & weight51.1 (2T) / 59.0 (3T) in
Rewinding systemTurret
Speed 600 m/min
Parent roll diameter & weight1300 (2T) / 1500 (3T) mm
Rewinding systemTurret

Slitting

To achieve the perfect reel​

Web material speed600 m/min
Max. web width 1700 mm
Max. input reel OD1000 mm
Max. output reel OD1000 mm
Splice tableYes
Both directions rewindingYes
Slitting in lineOptional
VideoOptional
Workflow linkOptional
Max. rewinder weight1500 kg

Laser

ADDED VALUE FOR YOUR PACKAGING WITH LASER APPLICATIONS

Laser Power40 / 100 / 300 W
Laser headsfrom 2 to 10
Wavelength10.2 μm
Spot Sizefrom 50 to 500 μm
Laser sourceCo2
Maximum speed700 m/min
Cooling systemAir / Water
Laser Power40 / 100 / 300 W
Laser headsfrom 2 to 10
Wavelength10.2 μm
Spot Sizefrom 50 to 500 μm
Laser sourceCo2
Maximum speed700 m/min
Cooling systemAir / Water

Reel handling

WORK SMARTER, NOT HARDER

Laser Power40 / 100 / 300 W
Laser headsfrom 2 to 10
Wavelength10.2 μm
Spot Sizefrom 50 to 500 μm
Laser sourceCo2
Maximum speed700 m/min
Cooling systemAir / Water

A technology for every need

When talking about printing for flexible packaging, we find multiple technologies and systems that respond to the specific requirements of each project and to the various market trends.

At Comexi we offer three types of technologies for flexible packaging printing: Flexographic printing, offset printing, and digital printing. 

Flexography is a direct rotary printing system in which high relief flexible plates are used to transfer the image directly from the plate to the substrate. It is the most common printing for flexible packaging. 

Advantages: 

  • Multiple substrates: perfect for printing on all kinds of packaging thanks to the flexibility and adaptability of the plate. 
  • High Profitability: due to the printer shape, it is possible to print long and very long runs at a lower cost. 
  • Faster: the inks need less drying, thus speeding up the printing process. 

Disadvantages: 

  • Lower definition: because of the characteristics of the plates, the lineatures are smaller and the minimum types and gradients are slightly more limited.

Offset printing with central drum has all the advantages of offset printing plus the perfect adaptation to flexible materials such as plastic.

Advantages: 

  • Sustainability: solvent-less technology that facilitates the recyclability of packaging.  
  • Very high-quality printing: high resolution, perfect for images and gradients and very demanding jobs. 
  • Competitive: plates have a much lower cost, which facilitates flexibility to change designs.  
  • Allows printing multiple SKUs: lower costs and job changes. 
  • Ideal for short runs. 

Disadvantages: 

  • Higher cost of printer acquisition. 

Digital printing does not use printing plates like other technologies, and instead it prints directly through ink cartridges. This makes the initial costs very low and enables you to print any volume.

Advantages: 

  • Ideal for short and very short print runs: as no plates are used, there are no printing minimums. 
  • Customization: ideal for offering customised, different, and promotional packaging.
  • No prepress needed. 

Disadvantages: 

  • The inks are more expensive, so it is not recommended for runs of more than 5,000 meters. 
  • It only accepts CMYK inks, so the range of colors is more limited. 

Complete your printing process

For the perfect integration of the whole converting process, Comexi offers solutions in lamination and coating

Laminating is the process by which a single structure is created from two materials, to gain barrier and sealing properties that a single material could not fulfill. Comexi laminators contemplate a wide variety of laminations and coatings and base their design on: 

  • More automation: processes such as Close Loop, mark-to-mark detection, peripheral integration, quick sleeve changes, among others. 
  • More sustainability and lower energy costs: thanks to their highly efficient drying tunnels, air recirculation system and reduced use of solvents. 
  • Versatility: suitable for a wide variety of materials and finishes, thanks to accurate web tension control and very high machine customization.
  • Usability: very ergonomic and intuitive. 

Complete your printing process

For the perfect integration of the whole converting process, Comexi offers solutions in , slitting, and laser.  

Slitting finishes the process to offer a smaller and error-free coil. Comexi slitters are widely recognized for their high quality and performance.  

  • Maximum productivity: shorter working cycles, faster changeovers, savings in labor and energy costs. Speeds up to 1000 m/min.  
  • Reliability: quality of the final application assured. Avoids unexpected stops. 
  • Versatile: suitable for multiple materials and applications: different types of flexible plastics, paper, cardboard, … Materials ranging from 7 to 620 microns. 

Enhancing Converter Efficiency: Reel Handling Solutions

Reel handling solutions are invaluable for converters in the packaging industry. These specialized tools and automated equipment streamline the handling, transportation, and storage of reels, optimizing efficiency and reducing manual labor. It is also key to traceability and avoiding human mistakes.

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