COMEXIML1 MC

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Taking performance to the limit

Performance excellence is taken for granted in the new Comexi ML1 MC. Conceived for the most demanding applications and thanks to its extreme versatility and modularity it covers any application in the market: Coatings, Solvent Free, water or solvent based lamination among many others. Designed for reducing downtimes to the minimum expression, the Comexi ML1 MC has proved to be the most profitable laminator of the market for high demands.

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Technical characteristics
Type of adhesive SB / SL / WB
Maximum speed (m/min - ft/min) 450
1476.4
Maximum web width (mm - in) 930 / 1330 / 1530
36.6 / 52.4 / 60.2
Maximum reel diameter (mm - in) 1000
39.4
Core diameter winder (mm - in) 76 / 152
3 / 6
Maximum reel weight (Kg - lb) 1250
2755
Accessories / Optionals Coating weight Sensor. High Tensions

Main benefits for you

High precision register control
High precision register control

Its top register control provides the highest of the accuracies when applying coatings at register. On the other hand, it offers automatic positioning of the motorized linear web guide from the main machine screen and finetuning by a push bottom, allowing a much easier adjustment. Also, with its revolver front to reverse eye-mark reading system, allows to instantaniously change the reading direction.

Easy-access modular drying tunnel
Easy-access modular drying tunnel

Designed with configurable modular units, with tool-less extractable nozzles and outstanding air turbulence.

3-Roller Lamination NIP
3-Roller Lamination NIP

To achieve the best performance in any laminate: perfect optics, absence of curling and evenness of bond strength across the web.

Application trolleys
Application trolleys

All kind of adhesives and coatings can be applied with our state-of-the-art trolleys. Just switch from one trolley to another by the automatic clamping system and start applying adhesives, coating and inks -full coverage or register- of all kind of different chemical nature (solventbased, waterbased, solventless EB, UV, wax).

Multiple coating solutions for a broad range of applications:

  • Gravure trolleyFor solvent and water based adhesives and lacquers, at full coverage or register. Of extreme robustness, it is very easy to use and clean through its teflon adhesive tray and removal extensors.
  • Solvent less trolleyFor coating solvent less adhesives. Easy and ultra-fast job change thanks to by its sleeve technology. Any job changeover can be done on board in less than 1 minute. Full integration of the functionalities of the Mixer in the main screen.. Enables fast and easy automatic cleaning sequence with the aid of the fully motorized coating side.
  • Semiflexo trolley: For solvent or water based adhesives and lacquers, it brings the possibility to apply the widest range of coating weights -up to 20 gsm with no need to change any roller.
  • Flexo trolleyFor solvent or water based adhesives and lacquers, full coverage or register, with the world-recognized Comexi flexographic gearless technology. It is equipped with carbon fibre mandrels to avoid bouncing effect. It comes with an automatic self-cleaning pumping system that enables a job change in less than 10 minutes.
  • Enclosed doctor blade chamber: Specially designed for Water based lacquers and adhesives at full coverage. The transparency achieved in the final laminate and coating is virtually unbeatable. It comes with an automatic self-cleaning pumping system that enables a job change in less than 10 minutes.
  • Wax coating: Specially designed to apply wax / paraffin coatings with en extreme accuracy and homogeneity.
  Solvent base Water base Solvent less At register Automatic
self-cleaning
Automatic Clamping Holography
Gravure * *   *   * *
Solvent less     *   * *  
Semi Flexo * *       *  
Flexo * *   * * * *
Enclosed gravure * *     * *  
Aluminium foil kit
Aluminium foil kit

Integrates high technical solutions to achieve a perfect lamination with aluminium, even with very thin gauges.

  • Mechanical stopper: avoid breaking of materials and wrinkles by a perfect sleeve pressure control and evenness in the coating.
  • Hard anodized rollers: high resistance rollers to extend its durability.
  • Adjustable skewing rollers: avoid wrinkles and flapping.
  • Pre-conditioning calender: preheats the alufoil to prevent and avoid wrinkles and quality problems due to thermal shock in the NIP.
Closed- loop fully integrated coating weight sensor
Closed- loop fully integrated coating weight sensor

In-line grammage measurement to optimize jobs and reduce downtimes, as it automatically reads the coating weight without any need of taking samples (start-stop-check-start again).

On solventfree adhesives COMEXI has a unique complete closed-loop system, where the machine is automatically regulating the coating weight without any worker’s intervention.

Turret Winders
Turret Winders

Fully automatic splicing turrets for continuous production. The turrets are equipped with shifting guides for a perfect web alignment and horizontal cut achieving optimal job change at the maximum speed.

Comexi Cloud
Comexi Cloud

The perfect tool for plant managers. A system where all data is at hand: production data, peripherical equipment, machine settings, productivity, operator’s performance and customer orders among other relevant information. This software will save all machines’ parameters at every single meter helping to improve quality control, full traceability and having costs much better controlled. Thanks to the Comexi Cloud on-line platform, customers are able to consult any data everywhere, at any time, including real time production information, historical data and automatic reports and KPI's. Additionally, the COMEXI-ORDETING-ON-LINE platform allows any customer to directly click-and-buy any component directly from the machine / desktop, anytime.

Technologies

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Product family
ML1 MC
ML1 MC
tr
L20000
L20000
ML2 <span class='evolution'>evolution</span>
ML2 evolution
Speed (ft/min) 1476.4 1476.3 492.1 1476.4
Adhesive SB / SL / WB SB / SL / WB WB SB / SL / UV / Wax / WB
Aut. Change RW + UW
Accesories

Tandem / Triplex configurations

ML1 x 2

ML1 x 2Productivity outburst

More info

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